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Waterjet Products
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Mini-Hopper video
RICHEL's mini-hoppers come with an
anti-backflow device that makes it almost impossible for the water to
back up into the mini-hopper should you get a clog in the cutting head.
Our patented mini-hopper is a sealed unit containing no mechanical
moving parts. Switching on and off by means of an expanding and
contracting membrane virtually eliminates failures due to sticking. The
abrasive chamber is sealed with O-rings at the top and bottom. Abrasive
flow can be controlled while cutting by sliding a lever that regulates
the amount of abrasive that drops out of the hopper. This too has a
double O-ring design to seal moisture out. The abrasive delivery line
breathes from inside the abrasive chamber, which means the abrasive is
protected from any overspray, thus reducing the risk of clogging. This
mini-hopper has been extensively tested under aggressive working
conditions and proven to be extremely reliable. RICHEL's mini-hoppers can be
installed on any machine as a retrofit or as a replacement.
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Variable Delivery Mini-Hopper
The RICHEL variable
delivery mini-hopper now allows the abrasive flow to be
reduced automatically from within the software and program. When cutting stone, glass,
ceramic tiles, laminates, phoenalics, lexan, acrylic, composites,
carbon fiber or any material that is fragile, brittle or is difficult
to pierce, a low-pressure pierce is critical to reduce the risk of
damage to the material in the pierce procedure. As the water
pressure is reduced, so the abrasive flow to the cutting head is also
reduced to balance the reduction in vacuum generated by the cutting
head. The result is less blockages in the pierce procedure, and a
substantial increase in consistency when low pressure piercing.
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Cutting Head video
RICHEL can provide several
different styles of abrasive cutting heads to suit your specific
application or to match your existing cutting heads if you already have
a waterjet system. The cutting heads have been engineered to
maximize cutting speed while producing a good edge finish and
minimizing taper. Heads can be supplied with ruby, sapphire or
diamond orifices with a choice of Roctec 100® or Roctec 500®
long life mixing tubes.
Along
with our selection of abrasive cutting heads comes a matching choice of
water-only cutting heads. Ruby, sapphire or diamond orifices are
available.
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Large Bulk Feed Hoppers video
RICHEL's bulk feed hoppers have been carefully
designed and specified to include the critical aspects necessary to
deliver abrasive to the cutting heads. We provide ASTM certified and
tested hoppers that are easy-to-use. They are made with a heavy-duty
screen to help keep out all debris and foreign contaminates, a rigid
lid, air pressure regulator, pressure gauge, water filter and lifting
lugs. RICHEL bulk feed hoppers are available in three different sizes:
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Barton
80 HP
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Alluvial
and
Australian 80
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10 cu ft.
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1180 lb.
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1500 lb.
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20 cu ft.
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2350 lb.
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3000 lb.
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40 cu ft.
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4700 lb.
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6000 lb.
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Options
available on the bulk feed hoppers include eyeglass viewing ports,
low-level sensors and custom color paint.
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IGEMS CAD/CAM Software
In 2006,
RICHEL partnered with IGEMS® to provide what is regarded as one of
the most versatile CAD/CAM packages available today. This easy to use,
Windows based, CAD/CAM software makes it easy for someone who has never
programmed a part to produce excellent results the first time. Our goal
was to take the mystique out of programming and make CAMmore
of a procedure than a skill. Our software is also open architecture
which simply means that you, the owner, has the freedom to modify and
customize your own post processors, and configure the way the software
will work with virtually any controller. This is an incredibly powerful
tool that will make a difference to your production. This excellent
program allows parts to be programmed and ready to cut in a matter of
minutes. GEMS® advanced features make it ideal to work in a
waterjet environment. Some of these features are: automatic true shape
nesting of irregular parts, support for almost every kind of geometry,
and nesting of simple entities like lines, arcs, regions and
circles. Software training videos are available and offered free
of charge with every machine purchase. A full demonstration of this
softwares capabilities is available via WebExâ with a RICHEL staff member anytime
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Raster to Vector Conversion Software video
RICHEL makes it incredibly easy to
go from a sketch to cutting a design on your waterjet. The raster to
vector software allows scanned images to be quickly converted to lines
and arcs. To use, begin by importing a scanned image (in black and
white, color, or gray). Allow the software to automatically convert the
image to lines and arcs quickly and easily. Many easy-to-use tools are
available to edit the vectorized image. Any TrueType font can be
instantly outlined making text creation simpler than ever. When the
drawing is finished, export DXFor IGES files, or select from a choice
of other CAD file types. Then import the file into your CAM program for tool path
generation and programming. RICHEL has been selling this
program for many years, and it has proven to be reliable and user
friendly. This really is a remarkable tool that will be extremely
valuable if you plan to do any artwork with your waterjet.
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Abrasive Bags video
35x35x18
porous waste abrasive bags with 4 top straps provide an excellent way
to store used abrasive, which can later be recovered through recycling.
Each bag holds up to 2000 lbs. of sludge. The bottom of the bag opens
making it easy to empty and reuse. These bags can also be used to
store good recycled abrasive for use at a later time.
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Abrasive Removal-Only System
The Abrasive
Removal-Only System requires several nozzles being installed in the
bottom of your waterjet tank, which would be used to remove the
abrasive. Abrasive would then be pumped out and deposited into a
storage hopper. This system would require you to supply an air
compressor able to generate up to 125 psi of compressed air with 12-15
cfm. If you are interested in also being able to recycle
your abrasive and reuse it you should consider our WARD
units. The removal system is built to remove abrasive and kerf
material from the tank. As with all removal-only systems, drops
will not be removed. For more information, feel free to contact
us.
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Ball Bearing Tank video
RICHEL's unique ball bearing tank
allows you to cut hundreds of times in the same place without damaging
the grates. The ball bearings absorb the majority of the waters force
while reducing the amount of back-spray during cutting. This unit is
supplied with a DXF file of its layout to help optimize usage. The tank
has a replaceable grid support to ensure its lengthened lifetime. This
device makes clamping and fixturing simple and quick. Cutting over a
ball bearing tank is almost like putting a part on your desk, and
cutting! Watch our video showing how you may be able to benefit
from a ball bearing tank. Typically, when cutting with a ball bearing
tank, you literally just put it on top of your existing grate system.
It is forklift ready and easy to move around.
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High-Pressure Water Gauge
To
be able to glance at a large, easy to read ultra high-pressure water
gauge can be valuable when operating a waterjet. Just by looking at how
the needle is moving as the pump is stroking will be an indication as
to the condition of the pump seals, check-valves and other working
parts. RICHEL
can supply quality high-pressure gauges that can be mounted anywhere
onto the high-pressure tubing.
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Complete Abrasive
Delivery System video
RICHEL provides an entire abrasive
delivery system that includes our patented mini-hopper, pressurized
bulk feed hopper and abrasive cutting head. All high-pressure tubing
and fittings, sheathing, abrasive tubing and coning and threading tools
are available. So, if you are looking at adding additional hoppers,
abrasive cutting heads or retrofitting an existing CNC motion system,
we have all you need to expand your waterjet capabilities.
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Catching Tanks
RICHEL can help you design and
fabricate new tanks for your waterjet system. If you are
converting an existing CNC machine to a waterjet, have a special
application, or need a replacement tank our engineering team can
consult with you, assist in design and arrange fabrication of a new
catching tank.
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Air
Cooled Chiller - 39,000
Btu/hr
Some waterjet
facilities have a need to reuse the water that is used as cooling
water in the intensifier. A chiller is an excellent way
to do this. It will set-up a closed loop system for the
cooling water. The above unit would be able to cool enough
water for a 50 hp pump. Should a larger pump be in use then a
larger chiller would be required.
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